Photocopies are created in a three-step
process. First, light reflected from the white parts of the original
is focused onto a charged printing "drum," where it locally
dissipates charge. Next, positively charged toner particles are
attracted to the remaining charged areas that were dark in the
original. Finally, paper is run over the drum to pick up the toner.
Barry et al. use similar steps to create a
nanoxerographic process that can pattern very small carbon and metal
particles with a resolution about 1000 times better than that of a
typical photocopier. A silicon wafer was coated with either silicon
dioxide or poly(methylmethacrylate) as the electret, which
corresponds to the charged drum in the photocopier. A pattern was
transferred from a stamped or lithographed master by bringing the
two together and applying an external voltage. In a liquid-phase
process, the charged electret and an aggregate of carbon or iron
particles were both placed in a solvent and sonicated. Within a few
seconds, the aggregate was broken up and the nanometer-sized
particles assembled onto the electret. A gas-phase process was also
tested in which particles were generated in a furnace and directed
by an electric field toward the charged electret. The process is
partially limited by the resolution of the master, but 100- and
200-nanometer features sizes were achieved for the gas- and
liquid-phase processes, respectively. -- MSL
Nanotechnology 14, 1057 (2003).